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Project NoPulp - V2

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Hello! I wanted to start a fresh build thread for V2 of Project NoPulp. I figured people would be interested in my process of coyote swapping, so I’ll do my best to document it.

A bit of a summary of V1 – the car was purchased as a father-son project in Feb 2007, I was 12 years old at the time. The idea was to do something a bit different. We ended up rebuilding the entire car and swapped a 4.2 V6 from a F150 and supercharged it using the M112 from a cobra.

I did a more in depth write up on Speedhunters:
http://www.speedhunters.com/2016/06/orange-no-pulp-different-kind-mustang/

38287741432_1c894505a4.jpgspeedhunters mustang by Richard Brown, on Flickr

Here’s just a few photos of the build to give you an idea.

26545232399_212e6f33cf_b.jpg3.3 by Richard Brown, on Flickr

26545233309_eb2fd15f20_b.jpg1 by Richard Brown, on Flickr

26545228469_395e1afded_b.jpg7 by Richard Brown, on Flickr

38287516732_f64333a89e_b.jpg8 by Richard Brown, on Flickr

26545227409_cf5bb024ff_b.jpg9 by Richard Brown, on Flickr

38287515572_1749cb9ba9_b.jpg10 by Richard Brown, on Flickr

38287514392_1bf0b159fe_b.jpg11 by Richard Brown, on Flickr

Finished Result:

29992112791_c2d66577d4_b.jpgNoPulp by Richard Brown, on Flickr

28398534380_be1f0f1254_b.jpgIMG_5113 by Richard Brown, on Flickr

28576872342_5bfc8f68d6_b.jpgIMG_5126 by Richard Brown, on Flickr

28398409820_f55050014c_b.jpgIMG_5160 by Richard Brown, on Flickr

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I guess the question is why V2 now? Well the engine blew. Thankfully it happened at a track and it could easily be dealt with, damage being isolated to just the engine. I hate doing repairs, but very much enjoy doing upgrades which I now have the opportunity to do. I would like to do something unique again, but the only regret I have with the previous build was not driving it enough. While it ran good, it always had some quirks which is expected. I wanted to do a setup that would provide great power, reliability and drivability. There was really very little debate on going with a coyote swap, so here we go!


35432443662_c3eda05611_b.jpgIMG_4509 by Richard Brown, on Flickr

34759492834_ac678b27a9_b.jpgIMG_4512 by Richard Brown, on Flickr

I currently have a coyote swap kit – pretty much the entire mustang GT minus the body, rear end, interior and suspension. This kit however is for my dad’s 56 ford, which will also be receiving a coyote swap. I’ll be using it to test fit some components like the getrag transmission before ordering what I need. I have also received all the Maximum Motorsports front suspension componets to make the swap happen – tubular k-member, coilover kit for my tokico struts, tubular A arms, and bump steer kit.

37182560944_1d999b92e8_b.jpgIMG_0984 by Richard Brown, on Flickr

37172337183_f410e1fb09_b.jpgIMG_0987 by Richard Brown, on Flickr

The first step was to remove all the old components and start from scratch.

37172334123_7a12c0aa8e_b.jpgIMG_0989 by Richard Brown, on Flickr

24040238488_10eb8e27ff_b.jpgIMG_0998 by Richard Brown, on Flickr

37172330143_6f5100ae1b_b.jpgIMG_0995 by Richard Brown, on Flickr

37861376262_cc7ac0e3bb_b.jpgIMG_1000 by Richard Brown, on Flickr

24040241338_a5f6744418_b.jpgIMG_0994 by Richard Brown, on Flickr

Then the old suspension.

38263781586_ed35a76267_b.jpgIMG_1006 by Richard Brown, on Flickr

26545115989_088b1b5cb7_b.jpgIMG_1005 by Richard Brown, on Flickr

38263786466_d739fe3895_b.jpgIMG_1004 by Richard Brown, on Flickr

24448485698_d6e0d183e6_b.jpgIMG_1003 by Richard Brown, on Flickr

37603250114_0bd2cc50aa_b.jpgIMG_1002 by Richard Brown, on Flickr

24448489958_15a1b24553_b.jpgIMG_1001 by Richard Brown, on Flickr

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It definitely sucks big time that the motor blew, but at least you have some real carnage to show, lol. That's a nice sized hole there. Your car has always been one of the most dramatic before/after photos in the sn95 game. Can't wait to see it with 2 added cylinders. :2thumb:

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Tore apart the old engine.

The pistons and connecting rods broke in the rear 2 cylinders. My best guess is the connecting rods broke, which is a weak point. The piston pins were still attached to the connecting rod. The pistons were shattered. Other than the hole in the side it did minimal damage. There's a couple little nicks on the head. The cylinders are oddly clean, no gouges and only a bit of minor scoring in one cylinder. The crank seemed clean, would have to pull it out to see for sure. I'll also need to pull the cam to see if its damaged.

38732926691_c670f15c7d_c.jpg2017-11-29_04-53-21 by Richard Brown, on Flickr

24859894178_1468fab7e2_c.jpg2017-11-29_04-53-04 by Richard Brown, on Flickr

26935649689_d317cb8de1_c.jpgPixel 2 by Richard Brown, on Flickr

38681633982_ea16a8d5ec_c.jpgPixel 2 by Richard Brown, on Flickr

38700835092_c52206b428_c.jpg2017-11-29_04-52-29 by Richard Brown, on Flickr

23867738487_2622506f72_c.jpg2017-11-29_04-52-39 by Richard Brown, on Flickr

26956621539_db7eff00b2_c.jpg2017-11-29_04-52-13 by Richard Brown, on Flickr

38700827322_9b0b968f6e_c.jpg2017-11-29_04-51-58 by Richard Brown, on Flickr

38700821892_3876a96d40_c.jpg2017-11-29_04-51-33 by Richard Brown, on Flickr

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So coyote swap was abandoned... The getrag wasn't going to work. Adding up the cost of a t56 plus all the little items along the way wasn't going to be cost effective. I also ended up buying a house.
 
So doing a SBF!
Ended up finding a pair of mustangs for a good deal. Pulled the parts off to do the swap.

44808389955_3ce8f951ea_c.jpgIMG_8814 by Richard Brown, on Flickr

44808389295_3c707ab1d7_c.jpgIMG_8816 by Richard Brown, on Flickr

49284766681_032f438b07_c.jpgIMG_20190911_200138 by Richard Brown, on Flickr

49284768836_0b30c104b7_c.jpg00100dPORTRAIT_00100_BURST20190915190438294_COVER by Richard Brown, on Flickr

49284974362_4086acc1c4_c.jpgIMG_20190916_194201 by Richard Brown, on Flickr

Once I had the engine torn down and began parts shopping, ended up finding another engine with a built top end already. So bought that to save some money. I do have a volvo wagon that could eventually use the other block...

49284974142_e092205d85_c.jpgIMG_20191012_112146 by Richard Brown, on Flickr

49284975437_9116a5ef09_c.jpg00100dPORTRAIT_00100_BURST20191123085446116_COVER by Richard Brown, on Flickr

Went with an explorer intake and have been doing so light porting/clean up. I'm almost ready to start assembling everything again.

49284973777_7612458cf8_c.jpgIMG_20191124_142253 by Richard Brown, on Flickr

49284765446_b7b0f36c5a_c.jpgIMG_20191125_162702 by Richard Brown, on Flickr

Soon I'll get the suspension bolted up on the car and be able to move it to my house... once I dig it out.

49284289913_cefcb68d49_c.jpgIMG_20190629_144336 by Richard Brown, on Flickr

I also sold my Work wheels since they won't fit around the coilovers. Went with a GT350R style wheel in liquid graphite. Very excited to get these on the car!

49283022746_fa77a3c1fd_c.jpgIMG_4391 by Richard Brown, on Flickr

49283229197_7d5fa7ec86_c.jpgIMG_4389 by Richard Brown, on Flickr

49282546403_ebbdf84132_c.jpgIMG_4392 by Richard Brown, on Flickr

49283025576_6b2e060766_c.jpgIMG_4388 by Richard Brown, on Flickr
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Been busy... crazy busy with work and now I'm also trying to build a detached garage. Fun Fun Fun!
 
Second engine wasn't the best. It was bored 60 over, not desirable - also the crank was not in great shape. Not blaming seller, but disappointed in the quality of the reman. So taking the good parts off that engine and going back to the first engine.
 
Good news was that it had a more aggressive cam than what the seller told me it had :)
 
 
 
I've received pretty much every part I need. I've been busy cleaning everything up - smoothing/mild porting the intake and heads.
 
49576542898_0a58a95efd_c.jpgIMG_20200105_130711 by Richard Brown, on Flickr

49577049426_f63e82fbf3_c.jpgIMG_20200222_092010 by Richard Brown, on Flickr

49577281062_859a8bb87f_c.jpgIMG_20200222_092024 by Richard Brown, on Flickr

49577280102_f8696bfa05_c.jpgIMG_20200222_091944 by Richard Brown, on Flickr

I'm using the trickflow SN95 elbow. Anyone wondering on fitment on the explorer intake, i did need to do a few modification. I'd like to give trickflow the benefit of the doubt on fitment for their application, but this also isn't an uncommon setup...
 
First, the finish inside the elbow wasn't ideal. For a "made in USA" product, it seemed more china made looking. So I smoothed that out.
 
 
 
 
Second, the hardware included was only studs for the throttle body side. I had to pull the studs from my old intake and install them on the new one. When I put the elbow on there was no was a nut was going to fit on the top left... so I had to grind a good chunk off. I'm assuming trickflow has special hardware included on their intake? I don't know there was done of material there, no need to have it so tight.
The bottom right stud is also a bit too long - it doesn't interfere, but this nut will need to go on first.
 
 
 
 
 
 
 
Overall it will work and looks good.

49577277017_98677e5881_c.jpgIMG_20200222_103955 by Richard Brown, on Flickr
 
 
 
 
Done making a mess now. Did a final clean of the shop and once I do a final clean of the parts assembly will begin!!

49577278377_489d090209_c.jpgIMG_20200222_124155 by Richard Brown, on Flickr
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Been awhile, but making progress around work and other projects.

 

49932461307_1bfe83d6cc_c.jpg00100dPORTRAIT_00100_BURST20200502134311518_COVER by Richard Brown, on Flickr

 

Stock bottom end.

 

49932457567_87a8778e72_c.jpgIMG_20200503_100404 by Richard Brown, on Flickr

 

49932457067_19d6478628_c.jpgIMG_20200503_105212 by Richard Brown, on Flickr

 

Installed Canton windage tray with Ford performance oil pan. The windage tray took more modification to make work than I would have liked for the price point, but it worked well.

 

49932457422_9b83bcaa0f_c.jpgIMG_20200503_105128 by Richard Brown, on Flickr

 

49932145876_bd3e9b5d54_c.jpgIMG_20200503_105138 by Richard Brown, on Flickr

 

Ford Performance E cam and stewart high flow water pump

 

49931634538_a09ea35561_c.jpgIMG_20200503_123813 by Richard Brown, on Flickr

 

Ford performance aluminium heads with comp cams springs, roller rockers and push rods.

 

49931638923_9c3c09a5a6_c.jpg00100dPORTRAIT_00100_BURST20200516102117149_COVER by Richard Brown, on Flickr

 

49931638708_2554fa5fff_c.jpg00100dPORTRAIT_00100_BURST20200516114213223_COVER by Richard Brown, on Flickr

 

49932460767_f8077bbab8_c.jpg00100dPORTRAIT_00100_BURST20200516114221751_COVER by Richard Brown, on Flickr

 

Using explorer intake - i like the look at its the best value. One of the best ford made intakes and close to even the aftermarket performance at junk yard prices.

 

49932460107_a152bc3ed5_c.jpg00100dPORTRAIT_00100_BURST20200518104340136_COVER by Richard Brown, on Flickr

 

49932456637_692de9a9b5_c.jpgIMG_20200518_113420 by Richard Brown, on Flickr

 

Old Ford Blue

 

49932456187_699c041870_c.jpgIMG_20200518_122723 by Richard Brown, on Flickr

 

49932459872_701794df7a_c.jpg00100dPORTRAIT_00100_BURST20200518144609986_COVER by Richard Brown, on Flickr

 

Painted the rest an aluminium colour

 

49932460512_81a0c80482_c.jpg00100dPORTRAIT_00100_BURST20200517153000902_COVER by Richard Brown, on Flickr

 

49932149056_9cce3256b2_c.jpg00100dPORTRAIT_00100_BURST20200517153008254_COVER by Richard Brown, on Flickr

 

Test fitting everything

 

49932148441_61ef0cbb2e_c.jpg00100dPORTRAIT_00100_BURST20200518145440825_COVER by Richard Brown, on Flickr

 

49932148036_6c967f4b4f_c.jpg00100dPORTRAIT_00100_BURST20200518145732960_COVER by Richard Brown, on Flickr

 

49932459457_2e69e12120_c.jpg00100dPORTRAIT_00100_BURST20200518145724676_COVER by Richard Brown, on Flickr

 

49932458837_7b575f7b20_c.jpg00100dPORTRAIT_00100_BURST20200518145743832_COVER by Richard Brown, on Flickr

 

49932458422_dc4f8d8ea4_c.jpg00100dPORTRAIT_00100_BURST20200518145758071_COVER by Richard Brown, on Flickr

 

49932458602_fc6328d8ae_c.jpg00100dPORTRAIT_00100_BURST20200518145751970_COVER by Richard Brown, on Flickr

 

Painted the T5 as well, along with BBK 75mm throttle body and alternator I took apart.

 

49932146896_8ec35f810d_c.jpg00100dPORTRAIT_00100_BURST20200524121051975_COVER by Richard Brown, on Flickr

 

49931632648_0c50d9c7e3_c.jpgIMG_20200524_142842 by Richard Brown, on Flickr

 

49932455332_f4ba4dddfe_c.jpgIMG_20200524_142511 by Richard Brown, on Flickr

 

Test fit Steed Tri Ax and Like Wise shifter.

 

49932146421_bfaf0bab18_c.jpg00100dPORTRAIT_00100_BURST20200524141803236_COVER by Richard Brown, on Flickr

 

49932457952_72878d8395_c.jpg00100dPORTRAIT_00100_BURST20200524141754684_COVER by Richard Brown, on Flickr

 

I'm also building a new detached garage now. The concrete just got poured, so I'll be starting construction soon. Thinking I'll finish the garage before the car.

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